'91 RT4WD -AK Style- Build Thread

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Comments

  • JaudetteJaudette Wagonist
    alrighty, this actually happened a few weeks ago, i guess its expected putting 300+ HP into a 100 HP car............nevermind you i was trying to impress a girl

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    that was a new Rockford u-joint, i guess dropping the clutch with a spooled turbo at 5500 rpm isnt the brightest idea........

    anyways, i replaced the u-joint and learned my lesson, thank god for the extra u-joints.

    it was a beautiful solstice weekend so in spirit of enjoying the 22hrs of daylight i pulled an all-nighter. primarily i just installed the energy-suspension bushings.

    heres my shade tree method since i dont have a hydraulic press

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    front LCA

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    front sway bar link

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    rear LCA

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    Also started undoing my half-assery from the initial build, i used spade terminals for the OBD-0 to OBD-1 conversion on my dizzy and just went back and soldered everything.

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    also installed the Skunk2 UCA w/ energy suspension bushings

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    and thats it for the time being, still leakin oil like a MOFO, have to replace the RF lower ball-joint and the oil pan gasket before i can drive this beater




    Also, the guy doing the turbo build asked for a pic of how i routed the 3" exhaust, these are kind of shitty pics but heres what my iphone could get

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  • JaudetteJaudette Wagonist
    time for the evenings montage........

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    found some extra metal to play with

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    welding in a strip here to increase rigidity and make it not look like ass

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    trimmed to underside to clear the charge piping, its a tight fit

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    and here we are for today, much better

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    and heres on the agenda next, the sides of my scoop, i decided to build my own out of sheet metal because i dont feel like paying $160 bux for an oem subaru one and because being original was kinda the idea behind this build, im going to try and bring the top sheet to my buddy at the plumbing store so he can use the brake to cut it, i dont forsee getting accurate enough cuts with shears.

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  • JaudetteJaudette Wagonist
    i welded up the scoop. i dont like it, i think ill save up for an oem subaru

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  • JaudetteJaudette Wagonist
    waiting for NAPA on the oil pan gasket that they "ordered" for me last week........bastards

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    also welded in the venturi for the exhaust scavenged crank case ventilation

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    and took a flapper disc to the downpipe and coated it with that 1200 degree crap

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  • JaudetteJaudette Wagonist
    Hey guys I need a little help, and yes I used the search engine it just has very broad results. I remember seeing in someone else's thread there is a company the makes aftermarket mounts for the rear diff, anyone know?
  • drfinkdrfink Wagonist
    Not sure, mine are poly filled. I like the scoop! Also, I think a subaru one would be too small. Nice work!
  • JaudetteJaudette Wagonist
    Thanks, I'm still gonna get a subaru one, I measured it will actually fit perfectly, it's weird how stuff works out sometimes. As for the mounts I just picked up an 80a polyurinestain pour kit from the PO over lunch and my new febest rear mount is due to arrive tomorrow. Headin up to anchorage on Saturday to go pick parts of a parts rig so hopefully I can get some doors with fewer dents.

    Also got her up and running a week ago, NO LEAKS! This is the first time I have actually daily driven this rig and it's awesome. Also been brainstorming about a lift, however im getting married in a few weeks and that seems to be taking up most of my time and money
  • LaserjockLaserjock New Wagonist
    make the scoop out of 1 piece of sheetmetal. kinda like a [ but don't make the corners sharp. make it rounded
  • JaudetteJaudette Wagonist
    I don't have the tooling to do that
  • LaserjockLaserjock New Wagonist
    http://home.earthlink.net/~houseofcustom/id58.html

    o come on! :P

    you don't have a couple sections of 1-2" od pipe sitting around you can use to bend the corners?

    cut a sheet out of that other hood

    you can do it!
  • JaudetteJaudette Wagonist
    update, poly rear diff mounts


    upper diff mount

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    Forsch 80A Liquid Polyurinestain

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    cured the next day, these came out AWESOME, tough as nails

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    i dont have any poly spring isolators to install above the mounts so i cut these out of an old conveyor belt

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    also removed the vibration damper

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    unfortunately the poly leaked out of the rear mount over night before it could set up so im back to the old school method

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    i think ill let this cure for about a week before i install it, haha

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  • drfinkdrfink Wagonist
    Humidity is what cures window urethane. ��
  • snowbrdsnowbrd Wagonist
    So You made it all stiffer or hard like rock? Each have it's own opinion, I personally think, that all drivetrain parts should move that much how they can when you stamp on the gas pedal hard! If they are very stiff and don't move, than all bad force takes the tranny, and that's much worse..

    Hope You understand what I mean, hard to express if english is not so good :D
  • JaudetteJaudette Wagonist
    Well it's always raining so maybe a solid 5days? I tried to find 3m window weld but no one in town has it. I think the loctite will be sufficient, plus it was a new mount. Honestly if I were to do the pour method for diff mounts again I'd go with 94a instead of 80a
  • JaudetteJaudette Wagonist
    Snow bird I hear ya for sure, it's the torque mount on the rear that takes the beating so in hind sight I'm actually glad I went with the tube stuff, on the flip side the diff em was SO loose I think that's why I snapped the input u-joint. I'll be the Ginea pig
  • snowbrdsnowbrd Wagonist
    Jaudette wrote: »
    Snow bird I hear ya for sure, it's the torque mount on the rear that takes the beating so in hind sight I'm actually glad I went with the tube stuff, on the flip side the diff em was SO loose I think that's why I snapped the input u-joint. I'll be the Ginea pig
    Snow bird :D (it's meant snowboard) :D

    Maybe Your diff mount (bushing) was damaged. And one more specific information to save your drivetrain. When You launch from zero, you should get all your drivetrain in little force by letting the clutch a little bit loose and holding the e-brake (to not start moving forward). In this way, when you let your clutch totaly off, it would only be half the force on drivetrain.

    Again I hope You understand what I wrote :D
  • JaudetteJaudette Wagonist
    yep, I understand pre-loading the drivetrain, something I just thought of though, how would pre-loading work with the viscous coupler?
  • snowbrdsnowbrd Wagonist
    Jaudette wrote: »
    yep, I understand pre-loading the drivetrain, something I just thought of though, how would pre-loading work with the viscous coupler?
    That's the right question, because it doesn't start working till front wheels start spinning! I have tried this start to train it, but it's not very useful with 125 hp :D
  • JaudetteJaudette Wagonist
    I have thought about building a VC eliminator and going full 50/50 AWD but that's not a priority right now, maybe down the road. I do have an extra tranny so maybe I'll give it a whirl some day.
  • drfinkdrfink Wagonist
    I was thinking of doing that as well, but it's difficult to do this math to pick the correct tire sizes to compensate for the difference in rotation between front and rear so I never got past the thinking stage. It does seem that the VC locks up incredibly fast though- I can do full boost 1st gear pulls and I don't even hear the front tires chirp.
  • JaudetteJaudette Wagonist
    It's true, my ass end drops and I launch before the front wheels break loose. Are the front and rear different ratios!?!??
  • JaudetteJaudette Wagonist
    Now that I think about it wouldn't the rear dropping that much be indicative of a higher ratio?
  • snowbrdsnowbrd Wagonist
    Jaudette wrote: »
    I have thought about building a VC eliminator and going full 50/50 AWD but that's not a priority right now, maybe down the road. I do have an extra tranny so maybe I'll give it a whirl some day.
    I also have an extra tranny :D And yeah, the rear wheels starts spinning within a second after front wheels..
  • JaudetteJaudette Wagonist
    started on the strut spacers for the front, time for a montage of unorthodox fabrication.

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    just tacked them together for the time being, ill let my fianc
  • snowbrdsnowbrd Wagonist
    I don'y get it, where you will put those?

    I just made myself something like this, will post it a bit later..

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  • JaudetteJaudette Wagonist
    I'm doing the exact opposite of what those do
  • snowbrdsnowbrd Wagonist
    Jaudette wrote: »
    I'm doing the exact opposite of what those do
    So You want to lift the car?
  • JaudetteJaudette Wagonist
    Yep, I'm in the process
  • JaudetteJaudette Wagonist
    had a few minutes (hours) yesterday to install the trailing arm bushings, i chose to do it in the car

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    today i was a welders assistant to my lady, im just a silly mechanic apparently so ill let the professionals do the welding ;-)

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    all welded up and ready to fit it up and drill the holes, after that bead blasting and paint before the install

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  • bam-bambam-bam Council Member
    "the pipe in the middle is 1 1/4" plus the 1/4" plate for a total of 1 3/4" lift.

    gonna lift the front first then figure how much lift I need for the rear."



    On mine, with 1.5" spacers up front, I have 3.25" on the rear. I've been meaning to add another half inch to the rears, but that will involve installing toe adjusters and a re-alignment.

    Nice fab and welding skills!
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