Frenchy RT4WD "Shuttle" (VTEC, BBS RS, AE86...)

Hi !

Here is my 600€ Shuttle !!
It's so used, inside and outside... 215000km, the clutch slide when you hit 3000 rpm... lol
It's rusted, the power steering belt has gone, the paint has gone to, the rear door can't be closed... But I love it !

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It needs a lot of work...parts...money :D .

1988-91 4wd Shuttle are rare here, and when you find one, it's abused and rusted ! And not cheap !? You can't find anything (rusted) below 1000-1500€ .
Mine is cool because it's got powered everything : window + sunroof + side mirrors, and the Air Conditioned !! (a very rare option here).

I want to fixed it, the engine works fine but it overheated when I drove the car to my home (300km). There was a big "BANG" about 15km from my house, and of course a lot of smoke... :? In fact only a little hose blew up ! I changed it and had water, now the engine run fine !

First I'll changed all the belts, water pump and clutch. Then I'll try to pass the French "MOT".
I need a lot of little parts for the interior, some parts are missing, other are cracked...I try to find them used, it's a "project on budget" ! ^^
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Comments

  • Looks nice. As for the rear tailgate not shutting...try adjusting the latch in the middle. I had the same problem, loosened the screws and lightly closed, adjusted again until it sat right,.
  • Yes thats right, I forget to mention... lol
    Thank you very much for the advice, I'll try it !
  • bam-bambam-bam Council Member
    That's nice. We didn't get powered options and sunroofs here. Make your parts needs known, we're a helpful bunch!
  • if my eyepatch is not mistaking...
    that's a very very nice
    project car indeed...
    :lol:
  • I checked my rear tailgate... The right hing is twisted ! I need this part to :lol: .
    Yes it's a nice project, but WAOW, even my AE86 wasn't in such a pity state !
    I have to clean it from top to bottom, and then it will be easier to find what to do !
    I need time... ^^

    All the belts + water pump are ordered, and here comes my first question : CLUTCH KIT ?
    Please someone can tell me if it's a 200mm or 210mm clutch disc on mine ?
    It's a 1990 Shuttle RT4WD and the engine is a D16A7.

    Thanks !
  • eg6maxx wrote:
    I checked my rear tailgate... The right hing is twisted ! I need this part to :lol: .
    Same thing happened to me when i bought it...this should help. viewtopic.php?f=9&t=6605
  • Thank you very much ! :wink:
  • Can you post some pics of your Accord please? I'd like to see it if you don't mind.
  • BenouzBenouz New Wagonist
    je l'avais pas encore vu,c'est le meme que le mien :D

    I had not yet seen is the same as mine :D

    c'est cool on va pouvoir papoter en frenchy de temps en temps :lol:
  • Yep the same year, and the same color !

    Here some pictures of my cars :
    -92 Civic VTi EG6 :

    10122_164288554777_704889777_3740657_5703574_n.jpg

    n704889777_1414981_5059.jpg

    10122_164290409777_704889777_3740671_7748518_n.jpg

    -99 Accord Type R CH1 (Pirat Black) :

    n704889777_1261747_2368.jpg

    n704889777_1261746_2015.jpg

    10122_184771444777_704889777_3887793_2938146_n.jpg

    -84 Toyota Corolla GT AE86:

    n704889777_936301_8799.jpg

    n704889777_1320313_6266.jpg

    n704889777_931704_4984.jpg

    n704889777_2248974_1265747.jpg

    n704889777_2217437_4403275.jpg

    n704889777_936300_8528.jpg

    I'm going to change the 86's rims... For the fourth time ! :D

    Tomorrow I'm going to work on the Shuttle, I'll post pictures soon.
  • ThaClutcHThaClutcH Senior Wagonist
    Your Accord looks badass. So mean.
  • BenouzBenouz New Wagonist
    ah oui!quand meme! :shock:
    une fois tout regroupé,çà cartonne 8)

    nice collection 8)
  • MERCI !!!

    I worked on the Shuttle last monday, but too much wind, working on the tail gate was a mess :( .
    Now it shut, but I have to make some adjustements with the latch.
    I received a lot of parts, now I need time. :mrgreen:
  • Some little news...

    9231_191220054777_704889777_3958026_3501877_n.jpg

    The tailgate shuts, but it needs some adjustments.
    I changed the rear silencer for a brand new one from Honda, with the 2 chromed tips, all these parts were not discontinued !
    We can't see on the picture but I changed :
    -Timing belt + tensioner.
    -Water pump.
    -The 3 belts (alternator, power steering and AC).
    ...And 2 or 3 other little things.

    I need to changed the clutch disc, I've got all the parts... I need time, it must be long to disconect the trany from the motor.


    Christmass Shuttle :

    9529_192016524777_704889777_3964206_1998192_n.jpg

    I clean up the entire interior !! It was SOOOOO DIRTY !!! It tooks me a complete day !!!
    Now the plastics look brand new, but I'm not satisfied with the seats, I need a stronger stuff to clean them. :D

    Keep Going !
  • Jasper89Jasper89 New Wagonist
    I have been to France alot of times, What I noted is that there are very little honda's so I can imagine finding a 4wd shuttle must be very hard.
    Where do you get your parts from? Local scrapyards?
  • im diggin the color of the wagon





    that accord just made me have to change my pants!
  • It's impossible to find anything for Honda cars in the local scrapyard...
    I found 2nd hand parts using the web, forums...
    For brandnew parts, my local Honda dealer, and some "asian" parts specialists.

    I try to change my clutch disc... It's a MESS !!
  • They made Wagons with sunroofs?

    Oh, man, that's awesome! If I had a million dollars, I think that would be my first mod.
  • Yes ! But not all the EDM Shuttles have one.

    I took me ALL THE DAY !!

    14540_196880799777_704889777_4013530_6947876_n.jpg

    14540_196880804777_704889777_4013531_6575167_n.jpg

    14540_196880809777_704889777_4013532_3597939_n.jpg

    I'm in a pity state :mrgreen: .
    A lot of things to disconect, unscrew... WOAW, it was endless... I prefer my 86 !! HAHAHAHA !
    Tomorow I'll reinstall the trany... lol

    Every evening I unscrew some bolts :

    14540_196880814777_704889777_4013533_3527535_n.jpg

    Every BBS RS have 30 bolts, It takes about half an hour to unscrew all the bolts from 1 rim !
    I'll change the outer lips for 2 inches ones !
    A very long job ! :D
  • ehwaldehwald Band Wagon
    you have a good taste if I see you're other cars.

    I would love to see how this shuttle will end up when you finished it . Seeing the other cars it will be nice I think.
  • ThaClutcHThaClutcH Senior Wagonist
    The BBS will be sick.
  • I just CAN'T reinstall this F***ING TRANNY !!! ARGH !!!
    :?
  • The tranny isn't rebolt to the engine yet... What a mess... :?

    Slowly :

    13343_202431939777_704889777_4083211_681018_n.jpg

    Without the 30 bolts, more than half an hour of labour :D :

    13343_202431944777_704889777_4083212_2139486_n.jpg
  • Some updates...

    I'm still working on my BBS RS, a long way to go...

    The brand new 2' outer lips :

    13343_203145369777_704889777_4094571_5455888_n.jpg

    I polished the 4 "hub cap" :

    13343_204970234777_704889777_4111133_2411136_n.jpg

    To pull out the old outer lips, you have to use heat gun and a soft hammer.

    11165_205501019777_704889777_4117140_7309305_n.jpg

    Now they need a good paint job !

    11165_205501024777_704889777_4117141_375059_n.jpg

    I never managed to rebolt the tranny to the engine, so I decided to pull out the engine... Under the rain... :roll:

    11165_206362859777_704889777_4125604_83065_n.jpg

    What a mess, the electrical harness + all the plugs !!! :shock:

    I keep going... :D
  • bam-bambam-bam Council Member
    Looks like fun!

    Just a tip for next time: Leave the engine harness on the engine when you remove it.
  • Looks good. Wish I would have kept my BBS rims. Pulling a Honda motor in any weather is fun. I pulled one here in Germany in the snow. That was about 8 years ago and my friend and I still laugh about that mess.

    Keep at it!!
  • Thanks for the comments mates ;).
    The trany is finally on the engine !! I try to clean them a little bit before they'll come back to the engine bay... But to much rain !
    In the snow, waow, it must be a tough task ! But yes a lot of fun... :)
  • ThaClutcHThaClutcH Senior Wagonist
    The BBS are going to be sick, ideas about a color yet?
  • BenouzBenouz New Wagonist
    t'es une grand malade! :lol:

    les bbs çà defonce!et plutot rare sur shuttle :twisted:
  • For the color, I keep the Silver 8) .
    Benouz wrote:
    t'es une grand malade! :lol:

    les bbs çà defonce!et plutot rare sur shuttle :twisted:

    HAHAHA ! :mrgreen:
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