Jaker's ride

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Comments

  • superhatchsuperhatch Moderator
    Also, I ordered all my shifter bushings and majestic came back and said that little black, square bushing that fits on the round nub on the shifter can not be ordered. Everything else was in stock. I think this will be the first piece that the guys make for me. We've got a ton of spare UHMW around, and Ill have them make 10.
    Ultra-high-molecular-weight polyethylene (UHMWPE or sometimes shortened to UHMW), also known as high-modulus polyethylene (HMPE) or high-performance polyethylene (HPPE), is a subset of the thermoplastic polyethylene. It has extremely long chains, with molecular weight numbering in the millions, usually between 2 and 6 million. The longer chain serves to transfer load more effectively to the polymer backbone by strengthening intermolecular interactions. This results in a very tough material, with the highest impact strength of any thermoplastic presently made.[citation needed] It is highly resistant to corrosive chemicals, with exception of oxidizing acids. It has extremely low moisture absorption, has a very low coefficient of friction, is self-lubricating, and is highly resistant to abrasion (15 times more resistant to abrasion than carbon steel). Its coefficient of friction is significantly lower than that of nylon and acetal, and is comparable to that of Teflon, but UHMWPE has better abrasion resistance than Teflon. It is odorless, tasteless, and nontoxic.

    I can get anything made out of this material too. Not sure on cost though, but we have various sizes of scrap around.
  • JakerJaker familEE
    Cool. I'll let you know shortly what I come up with.

    Jacques
  • daz-civicdaz-civic Band Wagon
    are the crv and shuttle trnafer boxes interchangable? or maybe the hrv cause didnt they have a d16 4wd setup?
  • JakerJaker familEE
    CRV and shuttle are not interchangable, that I know for certain. I have no knowledge when it comes to the HRV.

    The car ran like a champ today at autocross. I'll post up some more videos and photos later on this week.
  • daz-civicdaz-civic Band Wagon
    you do get 100% power to the rear wheels now that youve removed the front shafts right? ive got a few people thinking you only g.et about 40 or 50%
  • JakerJaker familEE
    100%. Plain an simple. I've explained it a couple times now. The tranny internals are 100% mechanical (gears only) with no form of torque distribution. With nothing being sent to the front wheels and no viscous coupler, 100% of the engine's output goes out the transfer case, into the 1 piece drive shaft and to the back wheels.
  • so it doubles the stress on the transfer case as well...
  • kyle h.kyle h. Wagonist
    so it doubles the stress on the transfer case as well...

    I'd consider that an understatement. It was not designed to be used as Jaker is using it, hence the need for a beefier, redesigned solution.
  • daz-civicdaz-civic Band Wagon
    Jaker wrote:
    100%. Plain an simple. I've explained it a couple times now. The tranny internals are 100% mechanical (gears only) with no form of torque distribution. With nothing being sent to the front wheels and no viscous coupler, 100% of the engine's output goes out the transfer case, into the 1 piece drive shaft and to the back wheels.

    what about with the viscous couple still stock?
    im thinking about leaving the viscous coupler as it is for a while cause im thinking that some slip from the VC might help look after the transfer box. what you think?
  • JakerJaker familEE
    IMHO you would destroy the viscous coupler in a hurry, and it would drive like a bad automatic (torque converter never fully locks up) if you left the VC in place when running the car as RWD.
  • daz-civicdaz-civic Band Wagon
    ah k so weld it up then
  • JakerJaker familEE
    Here's a video from yesterday. My videographer still needs a bit more training, and yesterday he had to be behind the fence. I feel the fence gives a bit more of an idea of the pace. Yes, I hit a cone. I actually hit 2 of them during that run. The car's working great. I do need more front grip though. I'll be adding some front camber and putting on a new pair of front tires this week, and doing more testing next weekend.

    http://s392.photobucket.com/albums/pp10 ... LE0018.mp4
  • SparklesSparkles Wagonist
    Cool vid but the shakey camera through the fence made it hard to watch. Car sounds great!
  • superhatchsuperhatch Moderator
    "Yeah, it's all wheel drive I think" - Guy in the crowd.

    If they only knew!!!
  • JakerJaker familEE
    Moar pics from a pro photog this time. He was at Sunday's event, and I couldn't help myself. I actually bought these pics. One of these shows that I'm getting close to E36 autocross status: almost lifting the inside front on a turn under power. I still need more front grip though.

    672.jpg

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  • CharbCharb Administrator
    Those are some sweet pics man!
  • kylerwhokylerwho Wagonist
    that is freaking sweet. the first picture makes the car look so beefy and aggressive.
  • civicwagon09civicwagon09 Band Wagon
    That shit is off the meters kid damn time for killing shit on the high way.
  • JakerJaker familEE
    Damn! First time in a long time I've been called a kid!
  • Swipe'dSwipe'd Wagonist
    in the 1st page, is the car a auto? wha are those cables coming out of the shifter?
  • JakerJaker familEE
    RT4WD manual transmission is shifted with cables, like an H22 and a K series.
  • BillBoardBillBoard council member
    dayuuuuuuummmmmmmmmmmmm..... wago looks goooood...
  • RustyWagonRustyWagon Band Wagon
    that first pic is so sick..nice build
  • kylerwhokylerwho Wagonist
    when is the cage going in?
  • JakerJaker familEE
    Not in the plans at all. This is an autocross car. I don't expect to see the track at all with it. I'd need to do a number of upgrades, including a cage and bigger brakes to make it track worthy.
  • kylerwhokylerwho Wagonist
    ever thought about running an s2k rear end?
  • superhatchsuperhatch Moderator
    S2000:

    14s2a01_b2010.png

    14s2a01_b20.png
  • smohan1smohan1 Band Wagon
    I have alot work to do on my wagon. :( Looking good!
  • JakerJaker familEE
    I actually have an S2000 rear end right here. I was looking at the possibility of using it for the added strength. There's only 1 problem: the Wagon has a diff ratio of 2.529:1. The S2000 has a diff ratio of 4.10:1. You'd have to drive in 3rd gear with the S2000 diff to get the same road speed as 2nd gear with the Wagon diff.

    I've looked into custom gears, and that'd be around $5k.
  • kylerwhokylerwho Wagonist
    what about making a taller final drive in the transmission?
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