Tandem Control Valve causing poor idle/driving performance?

Car: 1990 Wagon, stock D15b2, auto trans

So last weekend, I replaced a broken exhaust valve in my wagon. Marked cam and belt at TDC and all that, put everything back together the way it came apart, and cranked the car up. It fired up immediately, idled a bit high, but I attributed that to having pulled the throttle and kickdown cables loose. I adjusted those, and the car seemed to run fine, for a minute at least. After running for a few minutes, the idle dropped and started surging. Looked around, didn't see anything apparent, but I had to get the car home since it was 2am, so I drove it home. At low RPM, it stuttered and missed a few times, but once it got up, it ran fine. Better than it had in a while, actually. Got home, let it sit overnight, drove to work, still had the same surging issue, but I expected that. The next day, I looked around under the hood, and noticed I'd missed plugging in what's labelled as the Tandem Control Solenoid Valve. So I plugged it back in, and my idle surge went away. I thought the problem was fixed, until I tried driving it. First, it idled at around 2000RPM when the engine was cold, then dropped dramatically, and it died as soon as I put it in gear. It also won't stay idling with it plugged in. It barely moves in low RPM, and I had to stand on the throttle just to get it to creep, until I got to a downhill grade and the RPMs ran up and the car drove like normal, until I had to come to a stop, then the same issue. Could that valve cause this problem? I can't really find any info on what this valve actually does. Before my exhaust valve bit the dust, my car ran flawlessly. Idled great, accelerated as well as a DPFI D15 could, got great fuel mileage. But now I'm just frustrated. I made sure my engine timing was lined up properly, I have no intake leaks that I can find, no vacuum leaks that I can find, the IACV has been cleaned, etc. Any help would be greatly appreciated.

*edit*

So after I posted this, I took it out for a drive to get specifics. Car idles low (around 500) in neutral, and I have to kick the throttle a little when putting it into gear to keep it running. Once it's moving, it stutters for a second, until RPM gets to around 1500, then it accelerates, but I can feel it hesitate until it gets to around 2500, in which time the car straightens up and runs right. Pretty much consistently each time I take off from a stop. Generally, I'd think it was a timing issue, which I haven't ruled out yet, but I'd like to get an answer on that valve first.

Comments

  • I've been having a similar problem too. Mine kicks on the check engine light. It only happens occasionally though and I don't have any hesitation at 2500.

    Regarding the IACV though I think there's only so much cleaning that can be done on them. There's parts that you can't get to to adjust like others.

    I know you said you marked everything, but are you sure you got it back together right? There are two sets of marks for timing dependent on if you're running a 1.5 or 1.6

    When I put mine back together the first time after the timing belt went on me I had it set for the wrong one and it caused very such performance but then ran like a champ once it got higher in the RPMs.

    It sucked ass at Idle as well, I can't recall if it's exactly like you describe but that does sound familiar. So I'd double check that timing and make sure you're not a tooth off.
  • HondammitHondammit Band Wagon
    Yeah I'm gonna get out there this weekend and double check the timing, I just noticed this problem and was curious. Thanks man.
  • HondammitHondammit Band Wagon
    So a quick update, figured out 99% of my issues. When I reassembled everything after replacing the broken exhaust valve, I didn't notice the two injector plugs are almost identical, minus color. I plugged them up the wrong way :( It was almost 2am and I guess I got in a hurry snapping everything in. Unplugging the tandem valve helped it idle better when the injectors were plugged up incorrectly, but now it makes no difference that I can see. Timing is good, need to acquire a timing light to dial in my ignition timing, but it's running well minus a few hiccups that are probably ignition/tune up related. Thought you guys might find my little mishap funny.
  • Hey, it happens, and good info to know. It's one of those things that can happen and you don't think to check. I'm glad things are running better though. Were you not several states away I'd say come on over and use my timing light.
  • HondammitHondammit Band Wagon
    Haha, I appreciate the offer! My dad has one or two, just gotta make time to get out to his house and dial it in.
  • HondammitHondammit Band Wagon
    Final update! Wagon is back to 100%, hell, I'd say 110%, running better than ever! Got everything timed up, put a new set of plugs in it and now she purrs like a walrus! I guess the plug from the dead cylinder I had bit the dust, replaced all four and now she runs like brand new. Checked compression for good measure, 180 across the board, no leakdown. Not bad for a car with 226,000 miles with stock rings. I'm so stoked. This thing has been running sick for almost 6 months, I'm sleeping in it tonight hahaha.
  • HaydzHaydz Moderator
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