psud3ity's Rusty pile of RT4WD rust

Hey guys, got my wagon today.

1988 Honda Civic Wagon RT4WD

Lets just say the body is ROUGH.

Pictures tell the story there:

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Just picked the car up a few hours ago, but the non-bodywork issues I've noticed are as follows:

Doesn't want to go in gear with the car running. Shifter doesn't find home. Not sure if that's just a stretched shifter cable like the previous owner said or a clutch hydraulics problem.

Belt squeal, bad.

AC needs a new belt put on for it to work

Power steering hardline cracked from off roading

Temperature gauge is erratic, but car isn't overheating... strange

Check engine light according to previous owner comes on, but doesn't stay on long enough to pull code. Perhaps o2 sensor?

Want to find answers to these problems, and figure out how to fix the body rust. There's alot of panels involved. Trying to decide whether I want to find a cleaner shell and swap things over, or fix this one.
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Comments

  • skitsoskitso Wagonist
    Congrats on the finding your RT man. Looks like you've got some serious work ahead with all that rust. Is it strictly the panels or is the underside of the car the same?
  • psud3itypsud3ity New Wagonist
    skitso wrote:
    Congrats on the finding your RT man. Looks like you've got some serious work ahead with all that rust. Is it strictly the panels or is the underside of the car the same?

    I'll be honest, I haven't looked, and I'm fairly afraid to look. If the underbody and frame arent rusted, I'm going to start planning repairs on body panels this fall. Otherwise, it's gonna be time to find a shell to transplant the RT4WD into.

    I'd like to sort out the small mechanical issues at this point:

    Belt Squeal (cheap easy fix, do these have an idler pulley?)
    Shifting issues - Doesn't like going into 1st gear/ reverse with engine started. It's perfectly fine if I put it in gear, push the clutch in, and start the car. Not sure what i'm dealing with there. Previous owner said it's a shifter cable issue, and I've seen stretched cables before, but that usually from my experience affects 1,3,5 or 2,4. Then again, it's a 6 speed transmission, and I'm not sure how the cable/cables are laid out.
  • codyJDMcodyJDM Wagonist
    your shifting issue is most likely caused by a broken/bending pedal assembly. take a look under your dash at the clutch pedal hinge, chances are its about to fall off. (mine did lol) of course check the obvious like clutch cable tension and what not first. good luck!
  • TerminusVoxTerminusVox Senior Wagonist
    Ouch. That's a lot of work! :shock:
  • at least you have visors? But good luck on this, tons of work to go.
  • psud3itypsud3ity New Wagonist
    codyJDM wrote:
    your shifting issue is most likely caused by a broken/bending pedal assembly. take a look under your dash at the clutch pedal hinge, chances are its about to fall off. (mine did lol) of course check the obvious like clutch cable tension and what not first. good luck!

    I've been reading a bit and it seems like it's either the cable tension, or a bending pedal assembly, or both. I'll go grab a picture of what it looks like down there and perhaps you guys can shed some light on what I'm dealing with there.

    It's really annoying to drive the thing without that pedal working properly, what $$ am I looking at on a repair/replacement, and what's involved?
  • psud3itypsud3ity New Wagonist
    Yeah, it's definatley the clutch pedal flexing. I can see where it's cracked and flexing there. Probably going to have to find a good set of pedals or have them welded back together and braced.

    What civics can I exchange pedals out of I wonder? I can't imagine it being a wagon specific set of pedals. Cheap local junkyard fix would be nice.
  • psud3itypsud3ity New Wagonist
    And so it begins, sourced another set of pedals from Okiewagon1. Kind of dreading putting them in. I just went through a clutch master cylinder ordeal on my prelude and am not looking forward to crawling under another dashboard to change pedals out.

    Other bad news, 3rd gear seems to grind pretty solid. Feels very pronounced. Hopefully changing the pedal out will help, but I fear that it's on it's last legs. Might learn something about transmissions if I can find the parts I need on the cheap.

    Gonna try and give her a good cleaning on tuesday, including the engine bay, which looks like it's completely covered in mud. I can't stand dirty engine bays. Makes working on the car that much more annoying. I have a friend going to a somewhat local junkyard soon and he'll be on the lookout for any body panels/parts I can use. That door bugs me, I'm just hoping I can repair damaged areas and find some decent body sections to weld in. I've decided this car is the one that will teach me how to weld.
  • DRMORTYDRMORTY Council Member
    Welcome...
    Just wait till you see how many wagon specific parts there are... Might want to start looking for a shell...
  • DRMORTYDRMORTY Council Member
    Welcome...
    Just wait till you see how many wagon specific parts there are... Might want to start looking for a shell...
  • psud3itypsud3ity New Wagonist
    Heh, yeah I hear that. The quest for a parts car/ shell will begin soon, but in the meantime, I'm going to do what I can with what I've got. I don't want to put a ton of money into this car, but i'll chip away at the things that bother me.

    That door really bothers me, and the quarterpanels really bother me. But I want to have my prelude up and running before I start digging into that mess.

    To complicate matters, I live at an apartment complex right now, and don't really have a good place to work on my car besides my parent's garage that's 3 hours away, minor stuff I can get done like changing the pedals out, but bodywork isn't going to fly. I'll be moving soon though, hopefully to a place more welcoming of car repairs.
  • Whoa!!! Seems like it would be cheaper to fly to the west coast and buy one without all the issues.

    JOMO
  • psud3itypsud3ity New Wagonist
    MrWhoopee wrote:
    Whoa!!! Seems like it would be cheaper to fly to the west coast and buy one without all the issues.

    JOMO

    Probably would be,

    Either way, the mission here is to have a car without the reliability issues presented by a turbo h22, and I feel I've accomplished exactly that, minus a few small fixes. The bodywork is really not nessacary, but I'd like to get it looking clean. Not looking to dump a pile of money into it, just looking for a car that runs and drives. If I happen across a junkyard wagon or some good deals, I'll pick up some body parts and install them, plus it'll give me the oppertunity to learn to weld and fix some of the rusty panels that aren't too far gone.
  • AaronAaron Wagonist
    Wow, i would scrap it myself, lol
  • psud3itypsud3ity New Wagonist
    Yeah it's really bad. I'm not sure if I want to continue with this or find a shell.

    Need to get mechanical stuff like the pedals sorted, that shouldn't be too hard, Realistically it just needs to run for the moment. Did give her a wash today though. Got most of the mud and grime off of the wagon, Sprayed the engine bay down with WD40 and gently rinsed it, taking care to stay away from the distributor. The engine bay was 100% covered in mud, and now looks a whole lot better.

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  • I'd love to find one of these rusty wagons and just rat the fuck out of it :P
  • marklmarkl New Wagonist
    You should get the same size tires on all corners before you burn up your center diff
  • psud3itypsud3ity New Wagonist
    markl wrote:
    You should get the same size tires on all corners before you burn up your center diff

    Good eye, I didn't even think to check. Time to find a used tire place. This thing hasn't earned, nor at this point deserves new tires.

    Looks like they're all 185/60/R14, and the rear one where the damage is is a 195/60/R14, not sure if the width of the tire would affect the diff, but either way, gonna see what craigslist has to offer as far as wheels go.
  • If you're not wanting to buy tires, just disengage the rear wheel drive. I do that every spring just for peace of mind. Just be sure the tires on the front are the same size(R&L).
  • psud3itypsud3ity New Wagonist
    That could be a plan, will the tire width affect it? I can't imagine a used 14" tire costing more than $25. I can live with that.

    Another thought, since it is 4WD, do all the tires have to be replaced at the same time to make sure tread depth is the same?
  • psud3ity wrote:
    That could be a plan, will the tire width affect it? I can't imagine a used 14" tire costing more than $25. I can live with that.

    Another thought, since it is 4WD, do all the tires have to be replaced at the same time to make sure tread depth is the same?


    Yes, the width does affect the diameter, the 60 in 185/60-R14 represents the sidewall height as a percentage of the treadwidth. A 195/60-R14 has a taller sidewall (and larger circumference) than a 185. Having one tire of different size on either axle is hazardous to the differential on that axle, forcing it to work continuously. Replace the mismatched tire as soon as possible.

    Yes, the manufacturers of AWD vehicles all specify replacing all 4 tires at the same time with the same brand of tire. Diameters of the same nominal size tire may vary from one brand to another. According to STE Couplers, who rebuilds viscous couplings for most of the vehicles that use them (not ours), a difference of 1/16 in. diameter (3/16 circumference) can be hazardous to your VC. There is no center differential on our RTs, just the viscous coupling to allow for torque transmission and differences in rotational speeds front to rear. It doesn't like continuous duty either.
  • psud3itypsud3ity New Wagonist
    Thanks for the great info MrWhoopee.

    I'll look into disabling 4WD until such time as I feel like springing for 4 brand new tires. Sadly, all my tools are 3 hours away from me with the prelude, but I'll see if I can't manage to pick up a cheap socket set and get that taken care of.
  • psud3itypsud3ity New Wagonist
    Just located a passenger side rear door in Carlisle PA, Gonna see if I can manage to scoop that up in the coming weeks. Fits perfectly in the $100 per part limit I've set for this wagon.

    Too bad I can't seem to find quarterpanels/doglegs anywhere short of Connecticut.

    It's starting to seem like I need to find a donor car to transplant this motor/transmission into. The bodywork is literally involving every single panel on the car, and alot of it is rusted straight through. Provided I can find a clean shell, I may end up parting this car out and doing a motor/drivetrain swap depending what I can find.

    Either way, It will definatley serve me as a running car this winter once I get that clutch pedal situation figured out, and then I just have to hope it passes inspection without incident.
  • psud3itypsud3ity New Wagonist
    Gonna be til after the prelude gets back before I get started on the pedal swap, in the meantime, I decided to evaluate the power steering situation by replacing a low pressure hose that looked in awful shape with some 3/8" power steering hose from advance auto.

    I absolutley LOVE how cheap this car is to work on. $11 for a power steering hose and $8 for two bottles of honda PS fluid.

    Either way, the problem is at the steering rack, and I created a thread on it, but I may as well post the pictures here as well to document what's going on with it.

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    There's a hydraulics shop up here I'm pretty close with, so I can have the line made as long as I can figure out the length needed, and fittings on both ends. I can then just secure it out of the way of the driveshaft with zip ties or clips and that should make a decent repair out of this.

    When I dumped the PS fluid in, it turned milky white, indicating moisture/ a leak in the line. I'll need to flush the entire system out, which I'll accomplish with a giant bottle of normal PS fluid, then change over to Honda PS fluid afterwards. Was nice to be able to drive around with power steering for a few minutes though. Made some of the negative feelings I've had about this particular wagon go away. Can't wait to get it fixed, but I need to identify that hose.

    EDIT: Bam bam has helped me identify the hose successfully as 53720-SH3-A51
  • psud3itypsud3ity New Wagonist
    Ok, back to the whole clutch pedal not working situation.

    Okiewagon1 was nice enough to sell/trade me a set of pedals. Got them today.

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    Sweet, so, since I won't have time to put them in right away, I decided to do some cleaning:

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    Wiped them off with a paper towel, and sprayed them down with simple green.

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    Seems to have went well, then I turned my attention to the pedal bracket itself, rust appears to come standard on all parts from 1988!
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    I've decided that I'm not interested in adding rust to the car, as it has enough already. Plan is to sand off what can be sanded, then hit the bracket with some rust converter, and spray it with this lovley can of black rustoleum I have left over from painting the exhaust hangers on the prelude.

    This is where I left off for tonight... Gonna continue the sanding and probably update with my progress after the prelude is back on the road.
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  • bam-bambam-bam Council Member
    Tip: go ahead and reinforce the new pedal bracket before installation.

    Did Okie get you the steering lines? I have them pulled off, laying on the scrapmetal pile if you need them.
  • JonafinJonafin Wagonist
    Where are you in Pa?
  • psud3itypsud3ity New Wagonist
    bam-bam, yeah, he's sending me the line, I definatley appreciate the offer and all the help I've gotten from everyone. Seems like you guys have an awesome community here. Hopefully I can contribute half as much.

    JDMRookie - I'm in State College, but originally from the Allentown/Stroudsburg Area, more specifically Pen Argyl/Wind Gap if you're from the LV.
  • psud3itypsud3ity New Wagonist
    Placed my rockauto order yesterday. Should have some new belts so I can find out what my Air Conditioning is up to, get that alternator belt squal fixed hopefully. When that power steering line shows up, I should be good to get that situation fixed as well.

    Still got to swap the pedals on the wagon, probably gonna start turning bolts on the pedals on my next day off which will be monday.
  • psud3itypsud3ity New Wagonist
    Rained out today.

    Did find some body panels... Working out the details, might have a road trip to Maryland in the wagon to pick em up.
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