Atom's two door Volvo Amazon wagon

Previous to getting my RT4WD I was getting pretty deep into Volvos and my current "project" car is a 1966 Volvo wagon. I won't get super deep into the build on here cause I'm not sure anyone will care, but I've always been a wagon guy and decided I wanted to build my "ultimate" wagon. Old, low, fast and classic.

I bought a basket case of an Amazon sight unseen to take on and when I finally took possession it was just a bit too far gone. Rust and missing parts (the wagon was actually headed to the scrapper) kind of made the wagon a lost cause.

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I sourced a parts car to try and get all the misc bits I needed and that's when I decided to pull the trigger and recreate an Amazon wagon two door. Volvo never made a two door wagon, but being a "barrel chested" kind of guy the 4" longer doors from a two door appealed to me, so I got started. The first thing I did was repair a bunch of rust on the frame passenger side firewall/frame horn. Then I cut out the B pillar and welded in the B pillar and a portion of the quarter panel from the coupe. All the work I did in a little two car garage I rented for a few months.

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I added a custom brake combo using Mitsubishi Evo rotors and Volvo S60R Brembo calipers.

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I wanted independent rear suspension and LSD and disk brakes. Not much to ask for. I wound up deciding on a Nissan S13 rear subframe complete and fabricated mounts to add it to the Amazon rear frame. This is with no rear springs showing full camber.

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Wanting to keep it mostly Volvo I built a hybrid motor combo using a marine Volvo Penta 2.5l bottom end and a 16 valve Volvo head. Of course it had to be turbo as well!

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I wanted a vintage feel to the car with upgraded performance so I painted the engine dark, kind of military color and I kind of like the "steampunk" feel so I added a copper plated valve cover, copper hardlines for the wastegate and for a little added flare I ran the spark plug wires through copper tubing.

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Again, to keep the vintage Volvo feel I used a color available for a Volvo in the '60 and painted it with a single stage paint instead of using base coat/clear coat.

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I reassembled it to get some exterior shots for a photographer that did a small write up on the car.

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I wound up putting a Toyota supra 5 speed trans behind the motor and stuffed it in the engine bay. It doesn't run quite yet and doesn't have a completed interior yet, but I keep playing with it little by little. Hopefully I can have it on the road for this summer.

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If you guys are interested I have about a zillion more pics of every step of the process and I'll update here with new work as I get time.

Adam

Comments

  • RiB'$RiB'$ Band Wagon
    Great build!! :encouragement:
  • CharbCharb Administrator
    Siiiiiiiiick!

    Thanks for sharing!
  • SPWSPW Senior Wagonist
    Beautiful machine. Keep us updated for sure.
  • simplyhondasimplyhonda Council Member
    That is killer! Nice job.
  • ive always wanted to do the spark plug wires through copper, it looks cool. i dont think ive ever seen that body style, and i think its my new favorite kind of volvo. it looks great.
  • My wife has always wanted one of those. Hard to get one in decent shape for a decent price here in Europe though. Couple of German guys rocking V8's in theirs.

    Beautiful work, absolutely beautiful.
  • NorthxNWagonNorthxNWagon New Wagonist
    That is a gorgeous build!!! Please keep us updated!
  • cwin13cwin13 New Wagonist
    wow! I love these volvos, really great build!
  • That is an awesome job. I LOVE the spark plug wires through copper tubing. Mmmm, might have to steal that one right there! Thanks for sharing.
  • FrankzFrankz Band Wagon
    Absolutely beautiful engine bay.
  • simplyhondasimplyhonda Council Member
    So down for more pics!!
  • Looks really good man, I love that you shaved the doors.
  • Atom D&DAtom D&D New Wagonist
    Here's a few more pics. I have a buddy who is great with photoshop, so before I even went to pick the car up I had him start with some renderings. I knew I wanted it dumped on it's nuts, dark blue and I wanted American Racing Salt Flat wheels on it (I still intend on putting these wheels on it, I just need to get all my suspension squared away so I can order with correct offsets).

    The first rendering:

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    After I decided to do it as a two door I had him change the rendering to be a two door:

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    Then once I was set on the code #90 Volvo paint he found a correct colored car to PS:

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    Here's a couple pics of the rust repair:

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    The day I got most of the bodywork done I threw on some SE37s that were on my boss' Skyline:

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    Then another PS:

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    Inside the custom intake manifold a friend of mine made for me (complete with my name welded in the back):

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  • Atom D&DAtom D&D New Wagonist
    I moved the fuel filler behind the taillight:

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    My own pics when we did the photo shoot:

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    I like hard lines and needed to make room for the engine so I did a triple Wilwood reverse swing pedal assembly with remote reservoirs:

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  • simplyhondasimplyhonda Council Member
    Damn son! Hard.
  • 666DAN666DAN Wagonist
    I <3 this!!!
  • TerminusVoxTerminusVox Senior Wagonist
    Very cool! I want to see more of this.
  • Here's the pro pics

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    Some detail stuff

    I really wanted a "vintage" feel, so I came up with a cloth covering for all my EFI wiring.

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    I built my own aluminum adapter for the Toyota Supra R154 transmission

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    Hydraulic e-brake assembly using an OEM handle I grabbed from the wrecking yard.

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    I designed some fender emblems (I still need to have them cut) as a sort of play on the Volvo 123GT, but with the 220 chassis

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  • ChaifeChaife Instagram grand master
    Very cool, this thing is unreal..
  • rbwdrivenrbwdriven Senior Wagonist
    I've always liked these wagons.

    Those plus the type 2 squarebacks.

    This wagon has all sorts of badass in it.

    I'd drive the ever living crap out of that car.
  • Love it, there was an old volvo for sale down the road from me a few months ago I was gunna grab and fix up but they wanted too much, really wish I had the money for it now.
  • Ha, an OVT decal. That's funny. I know a few of those guys. I have a 145 in the garage at my other house, it's been in pieces for a decade though =( Shame on me.
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