Civic Wagon Resurrection

I've owned alot of Honda's, probably over 15. All of them were projects, but I never did a build thread, why not start now? I got a 88 Civic Wagon from a kid down the street from me for $600. It ran great, but the transmission had some issues. The interior was pretty well stripped out with some Nissan seats that were half-ass bolted to the floor. The exterior was in decent shape, besides the fenders (see the pictures below). None the less a good deal for a running/driving mostly stock civic. First thing I did was pull the stock B2 and sell it; sold the whole swap w/ transmission for $250. Then went to the wrecking yard and picked up a B18A1 with transmission for about the same price. Then hunted down the axles and misc. swap parts.

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Somebody really liked their bondo, it was like 1/4" thick in some spots! Time for some new fenders.

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www.civicwagon.com
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Then I stripped it down and got working on the wiring and putting the engine in (as a mock up).

www.civicwagon.com
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Then I started on a wire tuck. I tucked the side wiring for headlights and whatnot. Pulled the wiring through the firewall and went out the OEM grommets on the side. I had to extend some most of the wires but wasn't a big deal. Then I pulled the main engine wire harness into the cabin and instead of cutting up all the wiring, I just wrapped relocated it so that the plugs would be inside the cabin, right above the ECU for easy access. That way if I or anyone else who owned this car in the future can put it back to OEM easily. I think most guys should do this, because even though I know how to solder and I'm pretty good at wiring this saves alot of time and headaches. Really cleaned up the engine bay with very little work. Also put the fuse box on the firewall also. Cleaned it up a little more before putting heater back in place.

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Comments

  • ZCHondaCRX91ZCHondaCRX91 New Wagonist
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    I started the engine up last night with no exhaust or cooling system, just a quick start up to make sure the wiring was good and do a quick compression test. It started great (after getting the correct firing order) and had 150PSI compression all the way across (using 3 puff method on pretty cold engine). I'm happy with it. I will be pulling the engine and replacing some of the gaskets and other maintenence parts. Then while it's out, start doing some body work and paint it. Here are the rest of my plans:

    -2.25" custom exhaust with glasspack and turbo muffler (I've used this exhaust before on other cars and sounds great without being too loud).
    -Put on different coilovers (ebay sucks) and raise it up slightly.
    -Paint the interior pieces
    -Custom Intake (something simple)
    -Battery relocated to the rear
    -Possilbly some LS seats or keep the nissan seats and install them correctly.
    -Just clean the whole car up, clean the engine with plenty of powdercoated parts (I powdercoat so it's cheap for me)

    I got a clean passenger fender and did some work on the interior. I decided to change it up and paint the interior parts charcoal grey (slightly darker grey) and I like how they came out. Better than the crap faded brown or the half-ass black paint job by the previous owner. I will be getting some new vents and other trim on the dash and those will be black probably.

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    New coilovers are on the way, I only have 2 inches of ground clearance as of now. The exhaust that was on the car before was completely flat...I wonder why :TU:

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    Will be doing some bodywork this week and hopefully paint it next weekend. I'm thinking dark silver/grey or just white, haven't decided yet. I always see the OEM light blue or tan color, why do you guys think White or Dark silver/grey?
  • 503Wagon503Wagon moderator
    I think a dark grey would look good. Glad to see another wagon getting rescued and restored. Keep up the good work.
  • ZCHondaCRX91ZCHondaCRX91 New Wagonist
    Thanks, I'm just glad it was mostly stock when I bought it so it would be easy to clean up. Thanks for the input.
  • bam-bambam-bam Council Member
    Nice work bringing her back around. I like the OE "gunmetal" silver color. We painted my wife's wagon an even darker metallic gray.
  • Damn you are putting in work man good stuff!
  • ZCHondaCRX91ZCHondaCRX91 New Wagonist
    bam-bam wrote: »
    Nice work bringing her back around. I like the OE "gunmetal" silver color. We painted my wife's wagon an even darker metallic gray.

    Yeah, I think I decided on Grey Metallic. It's alot darker than plain silver, but still has a grey color to it. I think it will look good with the black trim on the car. What do you guys use for the trim to paint? The last owner painted the trim flat black like the rest of the car and looks pretty crappy, should I just make them satin black or is there a special paint for trim that looks more OEM?


    Damn you are putting in work man good stuff!

    Thanks, she will look a hell of a lot better when I'm all done. Maybe someday I will build the engine some more and really have some fun with it.
  • ZCHondaCRX91ZCHondaCRX91 New Wagonist
    Looking for driver's side fender in Seattle,WA area. If you know of anyone selling one, please let me know. Pick-n-pull doesn't have one and the wrecking yards I've been to want over $100 for one fender!
  • LowFlyin'LowFlyin' Moderator
    I have a red one I'd send you if you'll cover shipping from 73106.

    It's been dented (anger lack-of-management), but it should be repairable if you have a hammer and dolly and some patience.

    I have another I'll be installing and would likely just scrap this one.
  • jessedmjessedm New Wagonist
    I wanna slap the guy you got that wagon from lol, Great build man nice job on the wire tuck.
  • ZCHondaCRX91ZCHondaCRX91 New Wagonist
    jessedm wrote: »
    I wanna slap the guy you got that wagon from lol, Great build man nice job on the wire tuck.

    He's just a high school kid, we all did stupid things when we were that age, lol.
  • ZCHondaCRX91ZCHondaCRX91 New Wagonist
    Got some work done on the body. It just had alot of dings that smoothed out when block sanding. I was able to get the metal almost perfect, but still needed a thin layer of bondo in spots. I primed it and block sanded it, will do it again, then prime and guide coat the whole car before paint. Few pictures in the process.

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  • ZCHondaCRX91ZCHondaCRX91 New Wagonist
    Got some body work done. Most of it is ready for primer, but still gotta get the hood and driver's rear door straighter. I was able to knock out most of the dents, but it's still alot of work.

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    You can see my CRX in the background, kills me to see it all dusty but it has a brother now.
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    Cleaned the wheel wells, you can also see the tucked washer lines.
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  • NCxEE4NCxEE4 Wagonist
    sick! i work in the body shop of my pops' used car dealership, so i seriously love seeing a car in the middle of some body work. this thing is going to turn out so good. keep up the good work man.
  • AaronAaron Wagonist
    looks good man, putting in some work!
  • jessedmjessedm New Wagonist
    So what color are you going with.
  • ZCHondaCRX91ZCHondaCRX91 New Wagonist
    jessedm wrote: »
    So what color are you going with.

    Grey Metallic, it's a dark silver almost charcoal color. Should look really good.
  • ZCHondaCRX91ZCHondaCRX91 New Wagonist
    Got some more bodywork done. I primered most of the car and now I'm going to blocksand it, if there is more low/high spots I will fix those and put more primer on. Now I gotta make the exhaust and then pull the engine to prep the bay.

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  • Looks so much better already!
  • knottyyknottyy Wagonist
    Coming along nicely! Looking forward to seeing this transformation. Major work!
  • NCxEE4NCxEE4 Wagonist
    i'm so ready to see this thing painted. it's going to be a ridiculous improvement on the old checkered flag monster energy paint scheme.
  • ZCHondaCRX91ZCHondaCRX91 New Wagonist
    Here are some pictures of the exhaust. It's 2.25" piping (perfect size for the LS motors with bolt-ons), it has the stock catalyic converter with Holley glasspack muffler and IIRC Thrush Turbo muffler. It goes through the driveshaft tunnel (or at least were it would be), and has two 90 degree mandrel bends where the driver's axle would be and goes over the LCA. It has great clearance all around and I like how the muffler sits, if I were to make it exit center it would rub on the trunk pan. I used the OEM rubber hanger on the front and made another on the trunk pan (unbolted original one and bolted it up on trunk pan), then used metal hangers on the subframe and by the end of the muffler (they are stiff, but will flex if they need to). The welds aren't pretty, but are strong (harbor freight welder comes through again :) ) Should sound great. I got the dropzone coils on and now it sits at a more reasonable height with plenty of strut travel. Engine is out and ready to prep the engine bay and door jams.

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  • Exhaust looks good, keep us posted I'm curios as to how loud it will be.
  • JhampsterJhampster Band Wagon
    your wagon is coming along very nicely! You've put some really great work into it! Cant wait to see it after the new paint job
  • ZCHondaCRX91ZCHondaCRX91 New Wagonist
    I've used the same exhaust setup on other hondas, and it's fairly quiet when cruising or idling. At WOT it's pretty loud and sounds good. I will get a good video of it running when it's done.
  • ZCHondaCRX91ZCHondaCRX91 New Wagonist
    Well after alot of problems I got it painted. I had gun problems, too cool of temperatures and ran out of paint and activator. I had to scuff it and repaint it all after getting a new gun, but I only was able to put 1-2 coats and I got some streaks on the hood and roof. If I had more paint I could of evened it out, but ran out. I'm gonna have to just repaint it someday, I wanna get this thing on the road so it's good enough for now.

    In primer:

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    My custom sheet metal lip, made some relief cuts and bent to shape. Not bad for 10 minutes work.

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    Painted:

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  • ZCHondaCRX91ZCHondaCRX91 New Wagonist
    The streaks, you really only see them in sunlight but I still don't like it.

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  • TerminusVoxTerminusVox Senior Wagonist
    Nice progress! Will you re-spray the roof?
  • ZCHondaCRX91ZCHondaCRX91 New Wagonist
    Nice progress! Will you re-spray the roof?

    Yeah someday, the roof and hood. I got the engine bay and door jams painted good, so it won't be a big deal to paint those parts.
  • ZCHondaCRX91ZCHondaCRX91 New Wagonist
    Got the engine in with some powdercoated parts by me. Valve cover powdercoated lime green, the intake manifold and throttle body are satin black and the fuel rail is gloss black (had lying around, or else I would of did it satin black also).

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    Here is my D-series alternator setup, you use the stock integra alternator bracket and just use some 1/2" spacers or some nuts. The D alternator I had was newer so I used it instead. I've done it on other LS engines before, because if you have the D alternator you don't have to put a dent in the frame rail to clear.

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    Interior mostly done, door panels are charcoal grey and top section is satin black.

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  • 3rd4ce3rd4ce Council Member
    very nice transformation..!
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