RidgeRunner

Bought in October 2012.
1989 RT4WD: Wanted specifically for Rio Red and pillar mounted seat belts. I don't care for the auto-belts.
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The engine bay. Before disassembly:
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Comments

  • Ridge911Ridge911 New Wagonist
    [IMG][/img]IMG_0173_zps40ec04ed.jpg
    Removed Z6 that I had rebuilt from my hatchback for future install[IMG][/img]IMG_0207_zpsd734832b.jpg
    Removed excess brackets, filling holes, reparing damage, replacing seam sealer. Work done at Hendrick Honda in Charlotte, NC. I don't know body work, nor do I have a place to do it.
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  • Ridge911Ridge911 New Wagonist
    [IMG][/img]IMG_0273_zps564e624b.jpg[IMG][/img]IMG_0274_zpsfe810115.jpg
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  • TerminusVoxTerminusVox Senior Wagonist
    Nice! What are your plans?
  • Nice, I am in Charlotte man. Are you in Atlanta or Charlotte? Super clean wagon!
  • Ridge911Ridge911 New Wagonist
    Nice! What are your plans?
    You'll see! More pics tomorrow!

    Bacon, I live in atlanta, but my brother lives in Charlotte. He let me use his garage for a lot of this part of the build since I don't have my own garage. I owe him big time.
  • Ridge911Ridge911 New Wagonist
    [IMG][/img]IMG_0304_zpsb5fd036c.jpg[IMG][/img]IMG_0309_zpse74b39e8.jpg[IMG][/img]IMG_0313_zps5b0245a8.jpg[IMG][/img]IMG_0316_zpsc55d391e.jpg
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  • Ridge911Ridge911 New Wagonist
    Moving on… a friend at Honda helped me by disassembling the transmission and checking things out. It looked pretty clean and solid so it was sealed back up.32.jpg
    The stock firewall insulation pad is gross, smells bad, and not particularly effective:
    33.jpgDynamat...34.jpg
    Dynaliner...35.jpg
    Tucked the brake lines...36.jpg
    Cleaned and resealed HVAC system...37.jpg
  • Ridge911Ridge911 New Wagonist
    I used an inexpensive brake flare tool for a while and ended up spending money on the nicer Mastercool Universal set. The Mastercool was easier to use and made much more dependable flares.38.jpg
    In addition to using new foam gasket on all the HVAC components, I also sealed all the duct work with duct tape to ensure proper system seal.
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    Dash going back together:
    41.jpg
    And interior mostly done...
    42.jpg
  • Ridge911Ridge911 New Wagonist
    Time for wire tuck...
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    This is where the wires re-enter the engine bay:
    45.jpg
    The battery was relocated to the rear, so my brother made a great new power harness from 4-gauge primary wire. All terminals were crimped and heat shrinked.
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    Driver's side in progress.
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    Driver's side done:
    [IMG][/img]IMG_0490_zps104f47b1.jpg
    Cowl got fresh paint and new clips… These white clips were so brittle there was no hope of them being reused. I also put new foam sealant on the back of the cowl to seal it.
    48.jpg
  • Ridge911Ridge911 New Wagonist
    So Before:
    49.jpg
    And After:
    50.jpg

    The goal was "super-clean stock". Maintaining all OE intended functionality while cleaning up the engine bay a bit.
    Rywire D-Series budget tuck harness was used for engine harness. EVAP system was removed, Fuel filter components replaced with "ChaseBays" fuel line tuck kit.

    There's still a lot of little things to do in the engine bay, but that part is mostly done at least. The body and suspension will get attention next I hope.
  • beastmodebeastmode Senior Wagonist
    Much props to u sir...I like your style!
  • HeadBangerHeadBanger Band Wagon
    First person in history to use duct tape on duct work! lol

    Looks wicked. Anxious to see more
  • Awesome! I love your attention to detail.
  • Damn that bay is clean, in for more updates on this!
  • Amazing work friend. Doing it right!
  • DRMORTYDRMORTY Council Member
    Great work
  • Ridge911Ridge911 New Wagonist
    I went to the junkyard today… No wagons, but a handful of 88/91s...

    My antenna mast was broken. I pulled one from a sedan. They look approximately the same
    572.jpg

    Installed. Easy. Radio stations again, finally.
    573.jpg

    I also picked up 4 of the door sensor indicators from a 1992 Accord. I don't know if anyone else has noticed, our door sensors are not of the highest build quality. Corrosion/rust frequently causes ours to foul, and not work properly. The ones from the Accords appear to be engineered much better, and are a direct fit replacement.
    574.jpg

    Easy upgrade...
  • Ridge911Ridge911 New Wagonist
    I also replaced my rear hatch shocks. I don't know where I read it, either on this forum or a different one, but I once saw a user giving a DIY on how to replace hatch shocks. The process given involved a hacksaw, and cutting one of the ball joints on the end of the hatch struts. I did not find this step necessary.

    1) Remove plastic covers on upper hatch pivot joint. This reveals 2 10mm bolts. Remove said bolts:575.jpg


    2) On lower strut mount point, the ball and socket assembly must be removed while still assembled. Pop loose the lower (dark grey colored) plastic trim piece, and pry the upper (light grey colored) piece forward to insert your wrench. Loosen and remove. Size of the stock ball assembly attachment bolt is 12mm. The image below is of the new strut installed.576.jpg


    3) After the old strut is removed, installing the new one is easy. The lower pivot joint has a clip (as picture above) and is pushed onto the ball joint after it is installed and tightened. 15 minutes from beginning to end. I used Monroe Shocks replacement as shown in picture.577.jpg
  • Nice work on the bay. A nice flaring tool is so nice to have around the garage. I have one as well, and the ease in which you can flare is by far worth the cost. Good stuff going on here.
  • mistahjoemistahjoe New Wagonist
    props on the build. are you planning on painting the entire car or just the bay?
  • Ridge911Ridge911 New Wagonist
    As much as I enjoy it's "beater" looks, I will eventually paint the exterior. It won't be cheap because I have to have someone weld in new rear quarters.
  • ChaifeChaife Instagram grand master
    This is fantastic. Everything looks good. Keep it up!
  • drfinkdrfink Wagonist
    Where did you find those wire harness routing clips? The Honda dealer told me they were discontinued
  • Looking grate what kind of seam siller and how much thanks. Keep up the good work.
  • Ridge911Ridge911 New Wagonist
    drfink wrote: »
    Where did you find those wire harness routing clips? The Honda dealer told me they were discontinued

    Are you referring to post #10, with the wire tuck along the inside of the fender? Those are zip-ties. I (reluctantly) popped another hole in the support member to loop the zip-tie through. I also tried to locate those harness zip-tie things and was unsuccessful.
  • Ridge911Ridge911 New Wagonist
    Today I repaired my left front window regulator. The old one was shot. I used a new regulator designed for a sedan and with a little modification, it works great. I made a "How-To" post at the below link:

    http://www.civicwagon.com/showthread.php?18319-HOW-TO-R-amp-R-Driver-s-Side-Window-Regulator&p=217969#post217969

    In addition to simply replacing the regulator, I also installed Dynamat and resealed the moisture barrier.

    I removed everything and cleaned off all the dirt and tired adhesive.671.jpg

    Then I applied the Dynamat. I never cut the hole out for the opening on the top right because it doesn't seem to serve a purpose, and it ought to help seal the door.672.jpg

    Then I reinstalled the moisture barrier. I was not particularly happy about reusing the old one, but it wasn't too bad and I had forgotten to pick up a shower curtain. (I saw another user cut up a shower curtain for a new moisture barrier, which sounds like a great idea.)673.jpg

    One last idea, it seems to be a common problem that our window seals start to sag at the top right corner. I pulled it out, cleaned it up, and put some good double sided tape around the corner to (hopefully) keep the seal pushed up into the corner.
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    It's great having a good regulator again. Makes the car seem like less of a heap.675.jpg


    I think I've got to do some suspension maintenance soon.
  • The bay looks real good. Good work
  • Jealous of that wire tuck, that fuckin bay is SEX!!
  • Subscribed!
  • Ridge911Ridge911 New Wagonist
    Well fellas, I've decided to move on. As much as I like my wagon, I've decided to sell it.

    I'm 6-05 and 32 years old. I've owned almost exclusively small imports for over 16 years. I now have 2 kids and I have my doubts about the safety of the wagon for them. I really wanted to get into the wagon, but just find myself feeling cramped and uncomfortable. I spend over 17 hours a week in the car, so you can imagine how this could get tiresome for me.

    When I got the wagon, I wanted it to be my last car for a long time, and I said I wouldn't sell it since they are so cheap to keep. But I live in a condo with no garage and if I was to keep it, it would basically rot on the side of the street until it was towed/stolen. It's a great car, it's just too small for me. I would rather it go to someone who wants to use it now, and will appreciate it.

    I will be posting it for sale on this forum exclusively for now, in hopes that it will go to a wagon owner who will appreciate it.
    -Ridge
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