Goran's white Beagle build

My short introduction - Goran, 34 years old mechanical engineer, passionate Honda fan, EE9 & EE4 owner.

My first knowledge of RT4WD Shuttle/Wagon came some 10 years ago while writing about Honda cars history.

The initial spark was the ad on the net, it was in my town, had no pictures, white '88. RT4WD, transmission problem, asking 600 euros… I knew it was a car well-known to me.

The idea was to buy this Shuttle, get it into nice working condition and use it as a daily. Finding more adequate Honda-vehicle for my family and preserving my beloved EE9 during cold winter days, was also on my mind.

Buying the car was almost impulsive, date: May 11th 2013. price: 450 euros.

The good side of the car's state: 177000 Kms, two previous owners, electric windows, mirrors, sunroof with a visor, roof rails, original Blaupunkt headunit, very little rust, new radiator, new clutch, spare clutch cable, new rear dampers...

The bad side of the car's state: broken transmission, dirty engine bay, 13-inch sh.... Opel wheels with different tire sizes, bad paint, no left fender molding, dirty interior, broken driver's seat, non-original spare tire, no tools, no cargo cover, bad tailgate struts...

What I intend to do with it? Yes, you are right, the answer is in this thread's title. I'm aware that Shuttle's and Beagle's are not the same, production year is wrong and white Beagle never existed (as far as I know). Hope it will look nice combining a "Polar white NH-512Z" with a "Silver grey NH-83M".

Future plans: put some decent audio system, light window tint, summer wheels and tires set, Beagle bull bar and fog lights, better exhaust, get some extra hp from its D16A6... As much as I like slammed Hondas, it will stay lifted because that better serves my current needs.

Current plans list (and whats already been done):
-replace broken transmission, done
-small engine service, done
-new brakes,
-engine bay cleaning,
-wheels and tires repacement, done
-interior cleaning, done
-fix broken driver's seat, done
-find spare tire and jack, done
-buy new tailgate struts, done
-getting rid of rust, in the process
-new two-tone paint job, in the process

Now for some pictures:
already changed the wheels and started cleaning the interior
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Shuttle_84 by goranEE9, on Flickr

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Shuttle_3 by goranEE9, on Flickr

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Shuttle_4 by goranEE9, on Flickr
dirty engine bay
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Shuttle_13 by goranEE9, on Flickr
old Opel wheels that came with the car
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Shuttle_20 by goranEE9, on Flickr
different tire sizes (front and rear of course)
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Shuttle_19 by goranEE9, on Flickr
one of the first things I did, was to change them with a OEM set from my EE9
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Shuttle_2 by goranEE9, on Flickr
brown interior that needs a good cleaning
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Shuttle_5 by goranEE9, on Flickr

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Shuttle_24 by goranEE9, on Flickr
the original Blaupunkt headunit
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Shuttle_44 by goranEE9, on Flickr
another dirty part of the car - the trunk
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Shuttle_10 by goranEE9, on Flickr

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Shuttle_12 by goranEE9, on Flickr
my user manual in german
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Shuttle_34 by goranEE9, on Flickr


So much for now :).

Comments

  • BillBoardBillBoard council member
    Awesome intro thread!

    Awesome wagon.

    The infamous rear brown interior makes an appearance- albeit in really rough shape. Im in for the clean up!
  • DRMORTYDRMORTY Council Member
    That is a Great Start!!!

    Welcome!!!

    Love the wheels...
  • HaydzHaydz Moderator
    zdravo! dobrodošli!
  • BillBoardBillBoard council member
    Haydz wrote: »
    zdravo! dobrodošli!

    ;alhfo ;;ektidkjhfa;kldf
  • 90 RT4WD (Cody)90 RT4WD (Cody) Senior Wagonist
    Nice wagon! I really like the old school Blaupunkt Tape deck!
  • Very nice like the white with brown. I haven't seen those two color combos. EVER!!!
  • nsticenstice Wagonist
    Like the wheels, never seen them before? Are they stock?
  • goranEE9goranEE9 Band Wagon
    BillBoard
    Awesome intro thread!
    Awesome wagon.
    The infamous rear brown interior makes an appearance- albeit in really rough shape. Im in for the clean up!
    Thanx mate! Tried my best to write an interesting intro. I think that in a good part, I managed to restore this brown interior. You'll see some pictures later.
    DRMORTY
    That is a Great Start!!!
    Welcome!!!
    Love the wheels...
    Glad to hear that. The wheels are small but nice looking.
    Haydz
    zdravo! dobrodošli!
    Few serbian words of wellcome. My reply: Hvala, bolje vas nasao!
    90 RT4WD (Cody)
    Nice wagon! I really like the old school Blaupunkt Tape deck!
    I also like it. It was one of my favorite parts of the car when I first saw it. On the other hand, I wanted better audio system, already bought the speakers...
    MegaWagon91
    Very nice like the white with brown. I haven't seen those two color combos. EVER!!!
    Have to admit, at first I wasn't too happy with the brown interior. But things have changed and now I love it.
    nstice
    Like the wheels, never seen them before? Are they stock?
    Thanx! As I said, those are OEM wheels from my EE9 (EE8, EF8, EF9 also had them). They are 14x5.5" with ET55. I used them as a winter set, and they were my first gift to a wagon. Haven't seen them in any Wagon/Shuttle brochure.
  • goranEE9goranEE9 Band Wagon
    I've been busy for a while... The winter was mild here so there were no major breaks in the work on the car. White Beagle will hopefully be soon on the road. Let me try to catch up the progress with some pictures.

    Cleaning the car's interior was done during last summer.

    My little daughter helps me cleaning the car's carpet
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    Shuttle_17 by goranEE9, on Flickr

    I did a thorough cleaning of the interior
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    Shuttle_30 by goranEE9, on Flickr

    Very pleased with the results
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    Shuttle_43 by goranEE9, on Flickr

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    Shuttle_40 by goranEE9, on Flickr

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    Shuttle_41 by goranEE9, on Flickr

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    Shuttle_37 by goranEE9, on Flickr

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    Shuttle_38 by goranEE9, on Flickr

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    Shuttle_42 by goranEE9, on Flickr

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    Shuttle_46 by goranEE9, on Flickr

    Had some doubts whether to preserve these dusty original door covers
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    Shuttle_47 by goranEE9, on Flickr

    Decided to take them off, clean the doors and put some new transparent vinyl
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    Shuttle_48 by goranEE9, on Flickr

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    Shuttle_51 by goranEE9, on Flickr

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    Shuttle_54 by goranEE9, on Flickr

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    Shuttle_55 by goranEE9, on Flickr

    Think it turned out great
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    Shuttle_56 by goranEE9, on Flickr

    All plastic interior parts cleaned
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    Shuttle_49 by goranEE9, on Flickr
  • Looks good. I like the nice and through cleaning!
  • White with brown...very cool. I've always loved the retro look of the brown interior, half the reason I wanted a brown wagon! The white classes it up a bit, hahahaha
  • 5UhrCharly5UhrCharly Band Wagon
    very cool Shuttle...thumps up :)
  • GR33KGR33K Wagonist
    Nice job cleaning the interior! I like what you did with the vinyl that goes behind the door cards. Keep up the great work!
  • AbideAbide Council Member
    so freakin jealous of that rear interior! nice!
  • goranEE9goranEE9 Band Wagon
    Thanx guys, realy appreciate your support.

    Interior plastic parts restoration is on the next set of pictures. Fixed them nicely with a soldering iron (for deep scratches) and a heat gun (to restore the original texture and colour).

    Repainted part of the center console
    443.jpg
    Shuttle_90 by goranEE9, on Flickr

    Scraped some brown piece of plastic from the back side and used it to close these two holes
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    Shuttle_93 by goranEE9, on Flickr

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    Shuttle_95 by goranEE9, on Flickr

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    Shuttle_101 by goranEE9, on Flickr

    Some nasty scratches that need fixing
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    Shuttle_103 by goranEE9, on Flickr

    Little before and after
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    Shuttle_104 by goranEE9, on Flickr

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    Shuttle_105 by goranEE9, on Flickr

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    Shuttle_106 by goranEE9, on Flickr

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    Shuttle_107 by goranEE9, on Flickr

    Be careful if you do this. The key is to move quickly with the heat gun so that the plastic part doesn't get deformed. I've made a few mistakes, but nothing serious.
  • goranEE9goranEE9 Band Wagon
    Cleaning and repairing the seats. Stripped them down, washed the covers in the washing machine and installed them using some quality zip ties. Driver’s seat needed much work, foam restoration, lower seat cover was torn, seat rails needed welding and a new coat of paint.

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    Shuttle_29 by goranEE9, on Flickr

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    Shuttle_58 by goranEE9, on Flickr

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    Shuttle_59 by goranEE9, on Flickr

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    Shuttle_62 by goranEE9, on Flickr

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    Shuttle_61 by goranEE9, on Flickr

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    Shuttle_63 by goranEE9, on Flickr

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    Shuttle_64 by goranEE9, on Flickr

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    Shuttle_68 by goranEE9, on Flickr

    A hidden screw
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    Shuttle_71 by goranEE9, on Flickr

    The result - one clean passenger seat
    461.jpg
    Shuttle_73 by goranEE9, on Flickr

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    Shuttle_74 by goranEE9, on Flickr

    Clened some rust from seat rails
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    Shuttle_77 by goranEE9, on Flickr

    Painted them
    464.jpg
    Shuttle_80 by goranEE9, on Flickr

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    Shuttle_114 by goranEE9, on Flickr

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    Shuttle_115 by goranEE9, on Flickr
  • Brown and white looks really nice.
    Inspiring work and great suggestions including using the heat gun to restore the plastic!!!
    Factory sun roof, rear storage compartment, in brown.......I'm jealous to say the least!!!!
    Great work!!!!
  • SPWSPW Senior Wagonist
    Very nice work! I remember when I took my seat apart to fix the fabric..... no fun ha.
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