4wd built gsr turbo build first start up need help

so to start ill say what shes got
84mm sleeved built gsr turbo
550cc injectors
fmu
chipped p28 chip is for 28 psi
afc2 vtec controller
greddy profec 2 boost controller
exturnal coil
pieced together turbo kit
obd0 obd1 jumper for ecu
walbro 255 fuel pump
and a bunch i cant remember

so i started it up she has a perfect idle a little touchy if you give it gas to hard its dies but if you eas in to it it revs up
but my turbo manifold starts to glow red even at idle, my question is could my injectors be to big or do i need to lower the fuel pressure its at 40 psi any help will be killer im newer to turbo, at least to this magnitude.
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Comments

  • gunsup0331gunsup0331 New Wagonist
    wierd. smell like fuel from the tailpipe?
  • do u have a wideband a/f gauge?
  • gunsup0331 wrote:
    wierd. smell like fuel from the tailpipe?
    no it doesnt smell like its running rich
    ludeman wrote:
    do u have a wideband a/f gauge?
    i have an a/f gauge but i havent hooked it up yet since i switched from a single to four wire o2 sensor.

    O and no wide band system, could it be that i got the two black wires on the o2 switched? also i got a new 3 bar map sensor
    could bad readings from that do it or maybe i need to get smaller injectors.
  • a glowing red exhaust manifold means its LEAN. (you would know that if your wideband was hooked up!!! get that working ASAP!) could be many issues honestly. you really need to figure out exactly where you are first, before you start messing it up even more. get the wideband hooked up, throw the laptop in there and datalog it at idle...make sure the MAP sensor readings and TPS readings are what they are supposed to be. you will have a much clearer picture of whats going on at that point. or just take it to your tuner if you dont feel comfortable doing all that. nobody will be able to diagnose problems like that over the internet (i am a tuner myself) either look at the entire picture or take it to someone who can...thats a lot of money into a motor that could go up in smoke very very fast!!
  • jt223539jt223539 New Wagonist
    Got a few questions about your first post:

    -Why do you have a chipped ECU, yet you are still running a FMU?
    -Why do you have all that money into a sleeved and built GSR, yet you are running tiny 550cc injectors? (Plus 550cc injectors will be on a dangerously high duty cycle at 28psi)
    -And why do you have that built of a motor, and put all this time into your wagon, yet you don't have a wideband? (This would really help you now, and down the line when diagnosing engine problems.)

    Not trying to sound like a dick, just seems like you have some other problems that need to be worked out, besides the one you posted. If I were you Google this problem and see what else you could find, because I bet this problem has been had by someone else that has turboed a built Honda engine.
  • Check to make sure your MAP and TPS plugs are no swapped. Is your MAP on the TB now, or still on the firewall?
  • a glowing red exhaust manifold means its LEAN. (you would know that if your wideband was hooked up!!! get that working ASAP!) could be many issues honestly. you really need to figure out exactly where you are first, before you start messing it up even more. get the wideband hooked up, throw the laptop in there and datalog it at idle...make sure the MAP sensor readings and TPS readings are what they are supposed to be. you will have a much clearer picture of whats going on at that point. or just take it to your tuner if you dont feel comfortable doing all that. nobody will be able to diagnose problems like that over the internet (i am a tuner myself) either look at the entire picture or take it to someone who can...thats a lot of money into a motor that could go up in smoke very very fast!!

    true but i do not have a wide band yet but ill hook the gauge up next
    jt223539 wrote:
    Got a few questions about your first post:

    -Why do you have a chipped ECU, yet you are still running a FMU?
    -Why do you have all that money into a sleeved and built GSR, yet you are running tiny 550cc injectors? (Plus 550cc injectors will be on a dangerously high duty cycle at 28psi)
    -And why do you have that built of a motor, and put all this time into your wagon, yet you don't have a wideband? (This would really help you now, and down the line when diagnosing engine problems.)

    Not trying to sound like a dick, just seems like you have some other problems that need to be worked out, besides the one you posted. If I were you Google this problem and see what else you could find, because I bet this problem has been had by someone else that has turboed a built Honda engine.

    the fmu i was told i needed as a piggy back to the fpr since one works of boost and the other works of vacuum, and yes i should get a wide band iv just not looked in to one yet because adding all these things at once its hard to tell what your going to need later or all together ya know, i did a lot of googleing and found it could be my o2, my retarted timing, or my psi could be low on the fpr
    Jaker wrote:
    Check to make sure your MAP and TPS plugs are no swapped. Is your MAP on the TB now, or still on the firewall?

    yes i was sure to make those i swaped them a build a long time ago, learned that lesson, but yes the map sensor is on the tb now.
  • what would you guys recommend? bigger injectors or can i up the psi on my fpr? also do i need a fmu because wont i get fuel cut once i hit boost, and i should be running about 2 degrees retarded on the can gears rite? im not going to have a chance to work on it for a few weeks so i can order parts if necessary, any thoughts are greatly appreciated!!!
  • Hello everyone and Crv-tec, I just read your build thread and I kind of have an idea of what you are running. However, I agree with fast2camciv that you need to install some sort of a/f monitoring, the least being the narrow band sensor(stock). From your description, your manifold glowing on idle means you're exhaust gas temps are really high, usually caused it being way too lean or ignition timing is over is retarded.

    With your setup, I think you need to eliminate the vtec controller. The P28 should be able to handle most of your tuning needs with the proper tuning Program like Crome. I saw a picture of your FMU and if it's that square blue thing with the gauge then I think that's just a regular fuel pressure regulator and not a FMU, which is a good thing since you need that.

    Sorry for making this so long, but is there anyway you can verify if the chipped p28 was tuned for 550cc injectors? I definitely don't think its possible to even tune up to 28psi on 550's. That's is just way too low. If anything, I have a feeling its chipped to run way bigger injectors and if you put smaller injectors in there, then the ECU is probably trimming too much fuel thinking it has bigger injectors.
  • danzdanz Wagonist
    get a wideband so you can monitor your air fuel ratio, and adjust your maps accordingly.

    if your manifold is glowing red at idle you are most likely running VERY lean and im sure your motor isnt appreciating the abuse. either that or your timing is very retarded and combustion is taking place outside of the combustion chamber heating up the manifold.
  • crv-tecwagoncrv-tecwagon New Wagonist
    Hello everyone and Crv-tec, I just read your build thread and I kind of have an idea of what you are running. However, I agree with fast2camciv that you need to install some sort of a/f monitoring, the least being the narrow band sensor(stock). From your description, your manifold glowing on idle means you're exhaust gas temps are really high, usually caused it being way too lean or ignition timing is over is retarded.

    With your setup, I think you need to eliminate the vtec controller. The P28 should be able to handle most of your tuning needs with the proper tuning Program like Crome. I saw a picture of your FMU and if it's that square blue thing with the gauge then I think that's just a regular fuel pressure regulator and not a FMU, which is a good thing since you need that.

    Sorry for making this so long, but is there anyway you can verify if the chipped p28 was tuned for 550cc injectors? I definitely don't think its possible to even tune up to 28psi on 550's. That's is just way too low. If anything, I have a feeling its chipped to run way bigger injectors and if you put smaller injectors in there, then the ECU is probably trimming too much fuel thinking it has bigger injectors.

    i have a a/f gauge and a four wire o2, the blue thing you see is a fpr and the silver thing to the left of it that piggy backs off of it is an fmu, the fpr works off vacuum and the fmu works off boost and no the oem fpr u see on there is just a drilled out fitting, also the chip i have is made for 440cc injectors. and cant i ajust the narrow throutle to give more fuel on the vtec controler? would it just be easyer to get the s300 hondata or am i going to want/need dyno time to tune it.

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  • ludemanludeman Wagonist
    buy a wideband a/f ratio gauge with o2 sensor. hook it up so u can see where u need to add fuel. dont even run the car till u get that hooked up. if u run it the way it is right now which is too lean u r going to break stuff in the motor and have to rebuild it again.
  • danzdanz Wagonist
    get hondata s300 and uninstall all that 1980s technology...
  • crv-tecwagoncrv-tecwagon New Wagonist
    danz wrote:
    get hondata s300 and uninstall all that 1980s technology...

    O come on its at least 1990's cool lol.
  • danzdanz Wagonist
    haha. touche.

    i am very confident your car will run much better with a decent base map and s300.
  • fast2camcivfast2camciv Band Wagon
    holy cow thats a serious mess!!!! no wonder you have so many issues!! ditch the entire fuel setup. run a single walbro 255, 750cc (at least) injectors, stock fuel pressure regulator, either s300 or a chipped ecu with eCtune/Neptune/Crome. ditch your narrowband air/fuel gauge, (ricer light show) and get a wideband o2 sensor. also ditch ALL of the MSD shit (unless you like being stranded on the side of the road lol) and run 100% OEM ignition parts. (OEM Honda cap/rotor/wires) and NGK bcp7res plugs. then get it tuned!
  • crv-tecwagoncrv-tecwagon New Wagonist
    holy cow thats a serious mess!!!! no wonder you have so many issues!! ditch the entire fuel setup. run a single walbro 255, 750cc (at least) injectors, stock fuel pressure regulator, either s300 or a chipped ecu with eCtune/Neptune/Crome. ditch your narrowband air/fuel gauge, (ricer light show) and get a wideband o2 sensor. also ditch ALL of the MSD shit (unless you like being stranded on the side of the road lol) and run 100% OEM ignition parts. (OEM Honda cap/rotor/wires) and NGK bcp7res plugs. then get it tuned!

    so should i get 750 or 1000cc cause if im going to spend the money im going to get the right stuff, i got a pile of oem fpr's but am i going to want to increase the fuel psi? already got walbro 255, wide band kit is on its way now. no msd, just external coil.
  • fast2camcivfast2camciv Band Wagon
    one thing i personally like to stress with builds like this (especially if your new to high hp hondas) is the old K.I.S.S. rule (keep it simple stupid)

    ok i assumed the external coil and cap were MSD...couldnt tell for sure from teh pics. either way, OEM Honda Cap and Coil (proven time and time again even at 600+whp) ...K.I.S.S.

    as for the fuel pressure...keep it stock (43.5psi) just leave it there until your farther down the road. all of your fuel needs will be handled with the larger injectors, controlled through the tuning software you choose...when you start pushing the setup to its limits, you will have a better understanding (and your tuner will advise you as well) of what needs to be done with the fuel system. there are a lot of variables, and even more options, when it comes to what you need to run, and why, dont cross that bridge until you come to it. ....K.I.S.S.

    for fuel injectors...i guess i hadnt noticed you never said what turbo your running? (i assumed it was someting decent size, when you said "28psi" and a sleeved motor lol) fuel injector size is figured directly from how much HP you want to make. 750cc will get you around 450whp on pump gas/race gas. in all honesty thats where i would start...those injectors allow you to make HP that will scare the pee out of you...and are easy to sell when you want MOAAAR! 1000cc+ are fairly finicky and it further compounds things when your trying to iron out all the issues a new setup ALWAYS has. again....K.I.S.S.

    hope this helps! any more ??'s keep firing ;)
  • danzdanz Wagonist
    holy cow thats a serious mess!!!! no wonder you have so many issues!! ditch the entire fuel setup. run a single walbro 255, 750cc (at least) injectors, stock fuel pressure regulator, either s300 or a chipped ecu with eCtune/Neptune/Crome. ditch your narrowband air/fuel gauge, (ricer light show) and get a wideband o2 sensor. also ditch ALL of the MSD shit (unless you like being stranded on the side of the road lol) and run 100% OEM ignition parts. (OEM Honda cap/rotor/wires) and NGK bcp7res plugs. then get it tuned!


    only thing i dont like about this advice is the projected plugs. bcp's are projected, where bkr's are ISO projected. the BKR protrudes a good 1/8th inch less into the combustion chamber and comes with a shorter ground strap. this makes them much less likely to cause pre-ignition.

    i would go with BKR7E plugs. NGK stock number 4644
  • crv-tecwagoncrv-tecwagon New Wagonist
    only thing i dont like about this advice is the projected plugs. bcp's are projected, where bkr's are ISO projected. the BKR protrudes a good 1/8th inch less into the combustion chamber and comes with a shorter ground strap. this makes them much less likely to cause pre-ignition.

    i would go with BKR7E plugs. NGK stock number 4644[/quote]

    im not sure the part number but im usiing the ngk iridiums they have always treated me well.
    one thing i personally like to stress with builds like this (especially if your new to high hp hondas) is the old K.I.S.S. rule (keep it simple stupid)

    ok i assumed the external coil and cap were MSD...couldnt tell for sure from teh pics. either way, OEM Honda Cap and Coil (proven time and time again even at 600+whp) ...K.I.S.S.

    as for the fuel pressure...keep it stock (43.5psi) just leave it there until your farther down the road. all of your fuel needs will be handled with the larger injectors, controlled through the tuning software you choose...when you start pushing the setup to its limits, you will have a better understanding (and your tuner will advise you as well) of what needs to be done with the fuel system. there are a lot of variables, and even more options, when it comes to what you need to run, and why, dont cross that bridge until you come to it. ....K.I.S.S.

    for fuel injectors...i guess i hadnt noticed you never said what turbo your running? (i assumed it was someting decent size, when you said "28psi" and a sleeved motor lol) fuel injector size is figured directly from how much HP you want to make. 750cc will get you around 450whp on pump gas/race gas. in all honesty thats where i would start...those injectors allow you to make HP that will scare the pee out of you...and are easy to sell when you want MOAAAR! 1000cc+ are fairly finicky and it further compounds things when your trying to iron out all the issues a new setup ALWAYS has. again....K.I.S.S.

    hope this helps! any more ??'s keep firing ;)

    KISS hah ya we used that one in the army alot keep it simple yes i agree and its funny because the car was being set up for a lite build when my friend told me he was selling the race gsr he had stashed for years, so i scraped my b20 v-tec and started mocking the crv tranny ith the gsr, that why it seems im mashing diff crap together, and deff a mess but i see what your saying, i did have another Q, should i be running retarded on my timing and if so by how much, i heard 2 degrees, and also isnt the fpr supposed to increase psi with vacuum if so will i hit fuel cut once i hit boost?
  • fast2camcivfast2camciv Band Wagon
    im not sure the part number but im usiing the ngk iridiums they have always treated me well.

    KISS hah ya we used that one in the army alot keep it simple yes i agree and its funny because the car was being set up for a lite build when my friend told me he was selling the race gsr he had stashed for years, so i scraped my b20 v-tec and started mocking the crv tranny ith the gsr, that why it seems im mashing diff crap together, and deff a mess but i see what your saying, i did have another Q, should i be running retarded on my timing and if so by how much, i heard 2 degrees, and also isnt the fpr supposed to increase psi with vacuum if so will i hit fuel cut once i hit boost?

    1st off, dont use the iridiums...use either of the ones Danz and I have recommended.
    2nd, run stock timing. all ignition timing related changes will be done via the tuning software.
    3rd, the FPR your describing is a rising rate regulator...you dont need one of those. the stock regulator is not a rising rate regulator.
    4th, if you follow what i said with the fuel/tuning system, your fuel cut will be set in the tuning software you choose, and wont kick in until you reach the set PSI level (or any other variable you set, some softwares have various fuel/ignition cut options) all of which will be set by the tuner when he tunes your car...he can describe what is what and how its setup at your tuning appointment.

    you are using all these items right now to control everything, but what im telling you is that all of that is taken care of within the ECU, it has the ability to control everything...very very well. the items your using as control right now, are severally outdated and are mostly designed for "universal" systems.
    danz wrote:
    only thing i dont like about this advice is the projected plugs. bcp's are projected, where bkr's are ISO projected. the BKR protrudes a good 1/8th inch less into the combustion chamber and comes with a shorter ground strap. this makes them much less likely to cause pre-ignition.

    i would go with BKR7E plugs. NGK stock number 4644

    i do agree with you on the differences between the 2 plugs (i suppose thats not really up for debate lol) but its my personal preference to get the plug as close to the center of the combustion area as i can...its just something i prefer (without getting into a boring technical spark plug convo lol) i have ran both, and to be honest both plugs work very well and i personally havent run into a situation where 1 plug was a problem, while the other was the solution. never had a problem running either style on my own cars or cars i've tuned. i could make a legitimate case for both, but thats for another time/place ;) the bcp's are also much easier to get a hold of (at least in my area) nobody local stocks the bkr's. either choice is a good one!
  • crv-tecwagoncrv-tecwagon New Wagonist
    okay perfect, the plugs are on there way, im amusing im going to run the stock pre set gap on the plugs, ngk's are always the easiest because of the pre gap. As far as my tuner goes, my tuner is me it has been threw 60 motor swaps, and a few builds, if i cant figure it out i wont do it, but yes i have a set of rc 750cc and the s300 i got my eye on im just waiting for my pay check hopfully i can get both then. thanks again for everything guys ill keep you posted
  • danzdanz Wagonist
    yep i agree with that. bcps are way easier to find.

    i like them on NA cars. but when i get into the whole charged air situation, i like the BKR.

    but yea, they both work.



    as for iridiums... they arent all bad. the issue is gapping them down when required, and finding the right heat range. i know they make BKR8EIX plugs but i highly doubt the OP is running them. probably OEM replacement iridums which are going to be WAY too hot.
  • fast2camcivfast2camciv Band Wagon
    start the gap on those plugs at around .026-.028 and go from there. Good Luck!
  • crv-tecwagoncrv-tecwagon New Wagonist
    start the gap on those plugs at around .026-.028 and go from there. Good Luck!

    nice okay thats what i had mine at cool, i got something right lol., its going to be a hot sec before i work on it since its at the beach at my friends house, im going to wait till i get the hondata and the injectors so hopefully in a few weeks, iv been selling mad parts out of my garage and on ebay.
  • zaccivic90zaccivic90 Band Wagon
    ya gsr turbo is good
  • leWolfleWolf Senior Wagonist
    zaccivic90 wrote:
    ya gsr turbo is good
    Uhm, cool i guess. :lol:
  • crv-tecwagoncrv-tecwagon New Wagonist
    Kind of random... but okay.
  • crv-tecwagoncrv-tecwagon New Wagonist
    so i took it down the road today for a quick down and back and she hits fuel cut as soon as i hit boost, could i be using the wrong oem fpr? i just grabed one out of a pile of fuel rails i got, i read there all the same but some have diff parts numbers, please help thanks.
  • crv-tecwagoncrv-tecwagon New Wagonist
    o also i meant to post this on this thread last night but i put it on the wrong one

    so i was going to buy the hondata and the 1000cc injectors but i got fired from my job, but i am getting unemployment soon so ill get it then,thanks oregon. but anyway i put on a oem fpr removed the fmu, ajustable fpr, and the apexi afc2 and also found that my timing was retarded one notch now she starts ok and the turbo manifold doesnt glow red hot in seconds anymore but there is a bit of idle issue from 1500 rpm to almost dieing, and it does die if i dont hold the gas till it warms a bit, its like a vacume leak but im sure its not i used poly urithane gaskests ill post a video when i can but i think it might be the aicv or tps not sure also i got a wide band kit im going to put on when the weather gets better, so does the wide band go on as well as a normal o2? let me know what you guys think thanks.
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